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Condition Based Monitoring

Cost Analysis of Different Maintenance Strategies

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What if your equipment was always operating at peak efficiency?

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What if you could avoid costly downtimes and maintain seamless production?

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What if your machinery could proactively notify you of potential failures before they occur?

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What if Your Equipment Always Worked as Planned?​

Imagine your production equipment is always available, never compromised by damage, and capable of self-detecting and alerting you to potential quality defects. With Tattletale's asset reliability technologies, you can increase equipment availability, maintain   optimal machine throughput, and minimize material losses.

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Common Industrial Maintenance Strategies​

There are three basic types of industrial maintenance processes, each with associated costs:

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  • Reactive Maintenance: This strategy, also known as run-to-failure, results in the highest total cost of ownership. Unplanned downtime is usually more expensive than planned downtime and often leads to secondary damage to other components.

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  • Preventative Maintenance: Here, downtime is scheduled before a failure occurs. While it prevents unplanned downtime, it carries a high cost due to the premature consumption of parts and labor.

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  • Predictive or Condition-based Maintenance: Utilizing Tattletale's asset reliability technology, this approach optimizes equipment use. Maintenance is performed only when necessary, without production loss, ensuring cost-efficiency and maximum equipment availability.

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